Aircraft Struts Market Outlook

The global Aircraft Struts Market is projected to reach approximately USD 1.5 billion by 2033, growing at a compound annual growth rate (CAGR) of around 5.7% during the forecast period from 2025 to 2033. The growth of this market is driven by increasing demand for lightweight and durable components in aviation, advancements in aerospace technology, and a significant rise in air travel globally. Additionally, the growing emphasis on fuel efficiency and performance optimization has led to a surge in the adoption of innovative strut designs. The aerospace industry's shift towards modernization and enhanced capabilities in aircraft design is expected to further bolster the market. Consequently, the pursuit of enhanced safety standards and compliance with regulatory requirements is also anticipated to catalyze the market growth in the coming years.

Growth Factor of the Market

Several factors contribute to the growth of the Aircraft Struts Market, with the primary driver being the expanding global aviation sector. The rise in commercial air travel, particularly in emerging economies, has fueled the demand for a larger fleet of aircraft, thereby necessitating the use of advanced strut systems. Furthermore, the increasing focus on research and development within the aerospace sector is fostering innovation that leads to lighter and more efficient strut designs. The military sector's investments in advanced aircraft for defense applications also play a pivotal role in the demand for high-performance struts. Additionally, the ongoing trend of aircraft retrofitting and upgrades is enhancing the aftermarket segments of the market, catering to existing aircraft in need of improved components. Other contributing factors include the gradual recovery of the aviation industry post-pandemic and growing environmental concerns driving airlines to adopt fuel-efficient and sustainable aircraft solutions.

Key Highlights of the Market

• The global Aircraft Struts Market is expected to grow at a CAGR of 5.7% from 2025 to 2033.
• Fixed and hydraulic struts dominate the product type segment, driven by their reliability and performance efficiency.
• North America remains the leading region in the market, accounting for over 35% of the global share in 2025.
• The commercial aircraft application segment holds the largest market share, attributed to the increasing air passenger traffic.
• OEM distribution channels are projected to grow significantly due to a rise in new aircraft manufacturing and deliveries.

By Product Type

Fixed Struts:

Fixed struts are a critical component of aircraft design, providing structural support and stability. They are primarily used in landing gear and play a vital role in ensuring the aircraft's integrity during takeoff and landing. The demand for fixed struts is driven by their durability and reliability, required for both commercial and military aircraft applications. As air travel continues to expand, the need for robust fixed strut systems is expected to grow, particularly in new aircraft models designed for enhanced performance and safety. Furthermore, advancements in materials and manufacturing processes are allowing for the production of lighter yet stronger fixed struts, further increasing their appeal to aircraft manufacturers and operators.

Telescopic Struts:

Telescopic struts are engineered for dynamic applications, allowing for adjustable lengths and providing enhanced versatility. This makes them particularly suitable for applications requiring variable support, such as in landing gear systems. The use of telescopic struts is becoming more prevalent in modern aircraft, where weight reduction is a critical factor in design. Innovations in telescopic strut technology, such as improved locking mechanisms and materials, are driving their adoption across various aircraft types. The anticipated growth in general aviation and UAV markets will further bolster the demand for telescopic struts, as these platforms increasingly rely on adaptable and efficient support systems.

Hydraulic Struts:

Hydraulic struts are known for their ability to absorb shock and provide smooth operation, making them essential in landing gear systems and control surfaces of aircraft. Their unique design allows them to withstand significant loads and stresses, which is crucial for both commercial and military applications. The demand for hydraulic struts is closely tied to developments in the aerospace industry, particularly as manufacturers strive for greater efficiency and performance in aircraft designs. Ongoing technological advancements and a focus on improving hydraulic systems' reliability and maintenance are expected to drive further growth in this segment, especially as new aircraft models are introduced into the market.

Pneumatic Struts:

Pneumatic struts offer a lightweight and efficient alternative for various aircraft applications, characterized by their ability to provide controlled motion and support. They are commonly used in landing gear and cargo doors, where weight savings are paramount. The increasing emphasis on fuel efficiency and performance optimization is driving the demand for pneumatic struts, particularly in modern aircraft designs. Moreover, as airlines and manufacturers focus on reducing operational costs, the adoption of pneumatic strut systems is anticipated to rise, aligning with overall industry trends toward maximizing efficiency and minimizing weight.

Spring-loaded Struts:

Spring-loaded struts are notable for their ability to maintain tension and provide necessary support in various applications, including landing gear and control systems. The mechanisms within spring-loaded struts allow for effective shock absorption and stability during landing and takeoff phases. Their simplicity and reliability make them a preferred option for many aircraft types, particularly in general aviation and aging fleets that require upgrades. As the aviation industry continues to evolve, the integration of advanced materials and technologies into spring-loaded struts is expected to enhance their performance, thus driving demand in the operational landscape.

By Application

Commercial Aircraft:

The commercial aircraft segment constitutes the largest portion of the Aircraft Struts Market, driven primarily by the exponential growth in air travel globally. Increasing passenger numbers have prompted airlines to expand their fleets, leading to a surge in demand for new aircraft equipped with advanced strut systems. Moreover, the push for enhanced safety and compliance with aviation regulations has accelerated the adoption of high-quality struts in commercial aircraft. This segment's continued growth is also supported by the recovery of the aviation industry post-COVID-19, as both manufacturers and airlines focus on modernizing their fleets to improve operational efficiency and passenger experience.

Military Aircraft:

The military aircraft application segment is characterized by stringent requirements for performance and durability, necessitating the use of high-quality strut systems. The increasing defense budgets of various countries, coupled with a focus on technological advancements in military aviation, drive the demand for specialized struts designed to withstand harsh conditions. Moreover, military aircraft manufacturers are investing in research and development to create innovative strut solutions that enhance aircraft capabilities. As geopolitical tensions persist, the military segment is expected to see steady growth, leading to sustained demand for robust and reliable strut systems.

General Aviation:

The general aviation segment encompasses a diverse range of aircraft, including private jets, small aircraft, and helicopters. The growth of this segment is fueled by rising interest in private air travel, as well as the increasing use of small aircraft for business and recreational purposes. Consequently, the demand for high-quality struts specifically designed for general aviation applications is on the rise. Additionally, advancements in technology and materials are enabling manufacturers to produce lightweight and efficient strut systems that cater to the unique requirements of general aviation aircraft, further promoting market growth in this segment.

Helicopters:

The helicopter segment is a niche yet vital application area within the Aircraft Struts Market. Struts used in helicopters must meet specific performance criteria, given the unique dynamics involved in rotary-wing flight. The demand for helicopter struts is largely influenced by military applications, emergency services, and air tourism. As helicopter manufacturers continue to innovate and improve their designs for enhanced efficiency, there is a growing need for advanced strut technologies that can support these developments. Furthermore, the increasing use of helicopters for transport in remote or hard-to-reach areas is expected to drive demand for high-performance struts in this application segment.

UAVs:

The Unmanned Aerial Vehicles (UAVs) segment represents a rapidly growing area within the Aircraft Struts Market, driven by advancements in drone technology and increased applications across various industries. UAVs require specialized struts that are lightweight yet capable of withstanding diverse operating conditions. The surge in demand for UAVs for surveillance, delivery, and agricultural applications is catalyzing the need for innovative strut solutions tailored to these vehicles. As more industries recognize the potential of UAVs, particularly in commercial sectors, the market for UAV-specific struts is poised for significant growth in the coming years.

By Distribution Channel

OEMs:

The OEM (Original Equipment Manufacturer) distribution channel holds a significant share of the Aircraft Struts Market, primarily due to the increasing production of new aircraft models by global manufacturers. OEMs ensure that the struts used in aircraft are of the highest quality, meeting stringent safety and performance standards set by aviation authorities. As the aviation industry rebounds from the pandemic, the demand for new aircraft is expected to rise, further solidifying the OEM channel's position in the market. Additionally, collaborations between strut manufacturers and aircraft OEMs are becoming more common, which is likely to enhance product offerings and drive growth within this segment.

Aftermarket:

The aftermarket segment is crucial for maintaining existing aircraft and ensuring they meet evolving safety and performance standards. As the global fleet of aircraft ages, the need for replacement and upgraded strut systems in the aftermarket is increasing significantly. Airlines and operators are focusing on extending the lifespan of their aircraft, prompting investments in high-quality replacement parts, including struts. The ongoing trend of retrofitting older aircraft with modern components is also driving the aftermarket demand. Moreover, the rise in e-commerce and online marketplaces for aircraft parts is expected to enhance aftermarket growth, making it easier for operators to access the required strut systems efficiently.

By Material Type

Steel:

Steel remains one of the most widely used materials in the Aircraft Struts Market due to its high strength, durability, and cost-effectiveness. Steel struts are widely utilized in various applications, particularly in commercial and military aircraft, where reliability under significant stress is paramount. The material's ability to withstand corrosive environments and its long service life make it a preferred choice for manufacturers. Additionally, advancements in steel alloys are enhancing the performance characteristics of steel struts, contributing to their ongoing popularity in the aviation sector.

Aluminum:

Aluminum is favored in the Aircraft Struts Market for its lightweight nature and resistance to corrosion, making it an ideal choice for modern aircraft designs that prioritize fuel efficiency. The emphasis on reducing overall aircraft weight to enhance performance and decrease operating costs is driving the demand for aluminum strut systems. Furthermore, ongoing innovations in aluminum manufacturing technologies are enabling the production of alternative alloys with improved strength-to-weight ratios, thereby expanding their usage in various aircraft applications. As airlines seek to optimize their fleets, aluminum struts will continue to play a significant role in achieving these objectives.

Titanium:

Titanium is gaining traction in the Aircraft Struts Market due to its exceptional strength-to-weight ratio and resistance to extreme temperatures and corrosion. Although more expensive than steel and aluminum, titanium struts are increasingly being adopted in high-performance and specialized aircraft applications where performance and safety are critical. The aerospace industry's push towards lightweight materials that do not compromise structural integrity is propelling the growth of titanium struts. As technology advances and production costs decrease, the adoption of titanium struts is expected to grow, particularly in military and commercial aircraft.

Composite:

Composite materials are revolutionizing the Aircraft Struts Market by offering lightweight and high-strength alternatives that enhance aircraft performance. The use of composites allows manufacturers to create struts with intricate designs that are both durable and efficient. As the aviation industry continues to adopt advanced manufacturing techniques, the prevalence of composite struts is expected to rise. The ability of composites to withstand extreme conditions while providing significant weight savings aligns with the industry's goals of improving fuel efficiency and reducing emissions. Consequently, the demand for composite struts is anticipated to grow as more aircraft manufacturers focus on incorporating these advanced materials into their designs.

Others:

This category encompasses specialized materials and innovative solutions used in the Aircraft Struts Market, which may include hybrid materials or newly developed composite blends. Manufacturers are increasingly exploring alternative materials to meet specific performance requirements and regulatory standards in aviation. The ongoing research into cutting-edge materials, such as carbon-fiber-reinforced polymers, is likely to drive the development of strut systems that offer unique advantages over conventional materials. As technology continues to advance, the 'Others' category is expected to witness growth, catering to niche applications and specialized aircraft designs.

By Region

North America is currently the dominant region in the Aircraft Struts Market, accounting for over 35% of the global market share in 2025. This is primarily due to the presence of major aircraft manufacturers and a highly developed aerospace sector. The United States, in particular, is home to leading OEMs and has a significant military aviation presence, ensuring steady demand for advanced strut systems. The region is also characterized by ongoing investments in research and development, which are driving innovations in aircraft design and strut technology. The forecasted CAGR for North America during the forecast period is estimated to be around 5.5% as recovery from the pandemic continues to shape the market dynamics.

Europe follows closely behind, with a substantial share of the Aircraft Struts Market, accounting for approximately 30% in 2025. The European aviation sector is marked by its focus on sustainability and innovation, with manufacturers increasingly seeking lightweight and efficient strut solutions. Countries such as Germany, France, and the United Kingdom are leading the way in aviation advancements, which is expected to drive growth in both commercial and military aircraft applications. Additionally, the anticipated increase in air travel demand in the Asia Pacific region is likely to create opportunities for European manufacturers as they seek to expand their market reach. The growth rate for Europe is projected at a CAGR of around 5.8% during the forecast period.

Opportunities

The Aircraft Struts Market is poised for numerous opportunities as the aviation industry continues to evolve. One significant opportunity lies in the burgeoning demand for eco-friendly and sustainable aircraft solutions. As airlines and manufacturers increasingly focus on reducing their carbon footprint, the development of lightweight strut systems using advanced materials can significantly contribute to fuel efficiency. This trend not only aligns with global environmental goals but also presents manufacturers with the chance to innovate and offer products that cater to the growing market for sustainable aviation. Additionally, the rise in urban air mobility and the increasing use of UAVs for various applications provide a unique opportunity for strut manufacturers to diversify their product offerings and tap into new customer segments.

Furthermore, the ongoing advancements in aerospace technology create opportunities for manufacturers to collaborate with research institutions and technology firms. By leveraging these partnerships, companies can develop cutting-edge strut systems that incorporate smart technologies such as sensors and automation. This could lead to enhanced performance, predictive maintenance capabilities, and improved overall aircraft safety. As the aviation industry continues to embrace digital transformation, strut manufacturers that adapt to these technological advancements are likely to gain a competitive edge and capture new market share.

Threats

Despite the promising outlook for the Aircraft Struts Market, several threats could hinder its growth. One major threat is the volatility of raw material prices, which can significantly impact production costs and profit margins. Fluctuations in the prices of steel, aluminum, and composite materials can create unpredictability, forcing manufacturers to adjust their pricing strategies. Additionally, the increasing competition from low-cost manufacturers, particularly in emerging markets, poses a challenge to established companies. These competitors may undercut prices, resulting in a price war that could erode profit margins and market share for existing players.

Another significant threat to the Aircraft Struts Market is the potential for regulatory changes and compliance requirements. The aerospace industry is heavily regulated, and any changes in safety or environmental regulations could impose additional costs on manufacturers. Companies may need to invest in upgrading their production processes or modifying their products to comply with new standards, which could affect their operational efficiencies. Furthermore, the ongoing geopolitical tensions and trade disputes can disrupt global supply chains, leading to delays in production and increased costs. These threats necessitate proactive strategies from companies within the market to remain competitive and ensure long-term growth.

Competitor Outlook

• Boeing
• Airbus
• General Dynamics
• Northrop Grumman
• Lockheed Martin
• Safran
• Raytheon Technologies
• Honeywell Aerospace
• UTC Aerospace Systems
• Collins Aerospace
• Magellan Aerospace
• Thales Group
• Leonardo S.p.A.
• Textron Aviation
• Spirit AeroSystems

The competitive landscape of the Aircraft Struts Market is characterized by a mix of established companies and new entrants striving to capture market share. Key players such as Boeing and Airbus dominate the market due to their extensive portfolios and global reach, which enable them to offer a wide range of strut solutions tailored to various aircraft applications. In addition, defense contractors like Lockheed Martin and Northrop Grumman are increasingly investing in R&D to develop innovative strut systems that meet military specifications and enhance aircraft performance. This intense competition drives continuous innovation, leading to the introduction of advanced materials and technologies that improve the overall quality and efficiency of strut systems.

Major companies in the market are focusing on strategic partnerships and collaborations to strengthen their product offerings and expand their market presence. For example, companies like Honeywell Aerospace and UTC Aerospace Systems are working together on various projects to integrate advanced technologies into their strut systems, enhancing their capabilities and meeting the evolving needs of the aerospace industry. Additionally, the increasing trend of mergers and acquisitions within the market enables companies to leverage complementary strengths, broaden their customer base, and accelerate growth. As the industry evolves, maintaining a competitive advantage will rely heavily on innovation, quality, and the ability to adapt to changing market dynamics.

In terms of specific company profiles, Boeing has been a longstanding leader in the aerospace sector, investing heavily in R&D and technological advancements. Their extensive portfolio includes a variety of aircraft components, including advanced struts designed for both commercial and military applications. Similarly, Airbus is recognized for its commitment to sustainability and innovation, actively working on strut systems that lower the weight and enhance the efficiency of their aircraft. Both companies are continually assessing industry trends and consumer demands to remain at the forefront of the Aircraft Struts Market, ensuring their products align with future aviation requirements.