Automotive Brushed Motor Market Outlook

The global automotive brushed motor market is projected to reach approximately USD 4.5 billion by 2035, growing at a compound annual growth rate (CAGR) of around 5.8% during the forecast period of 2025 to 2035. This growth can be attributed to the increasing demand for electric and hybrid vehicles, driven by a global shift toward sustainable transportation solutions. Additionally, advancements in automotive technology and the rising trend of automation in vehicles are further accelerating the adoption of brushed motors. The need for efficient and reliable components in the automotive sector enhances the market's growth trajectory. Moreover, increasing investments in research and development to improve electric motor performance and integration into various vehicle types are also boosting the market dynamics.

Growth Factor of the Market

The automotive brushed motor market is experiencing significant growth driven by various factors. The surge in electric vehicle (EV) production, propelled by government incentives and a growing consumer awareness of environmental issues, has led manufacturers to seek efficient motor solutions. Furthermore, the automotive industry's transition toward electrification necessitates reliable brushed motors for various applications, from power steering systems to battery cooling fans. The demand for enhanced vehicle performance and energy efficiency is compelling manufacturers to innovate and develop advanced motor technologies. Additionally, the growing adoption of automated driving technologies and smart features in vehicles creates further opportunities for brushed motor integration. The rising disposable incomes in emerging markets are also facilitating the purchase of advanced automotive technologies, thus driving demand for brushed motors.

Key Highlights of the Market

• The automotive brushed motor market is expected to witness a CAGR of 5.8% from 2025 to 2035.
• Electric vehicles are the primary application driving demand for brushed motors.
• Asia Pacific is anticipated to hold the largest market share due to rapid industrialization and technological advancements.
• OEMs are leading the distribution channel segment, reflecting a strong trend toward new vehicle production.
• Permanent magnet motors are projected to dominate the motor type segment as they offer higher efficiency and performance.

By Product Type

DC Motors:

DC motors are a significant segment of the automotive brushed motor market due to their simplicity and efficiency in converting electrical energy into mechanical energy. These motors are particularly favored for applications requiring variable speed control and high starting torque. They are commonly used in various automotive components such as power windows, windshield wipers, and cooling fans. The ease of control and high torque characteristics make DC motors an ideal choice for manufacturers focusing on performance and reliability. Moreover, the advancements in digital technologies and microcontrollers have facilitated enhanced control over these motors, contributing to their growing popularity in modern vehicles.

AC Motors:

AC motors are gaining traction in the automotive sector, particularly in electric and hybrid vehicles where efficiency and reliability are paramount. These motors are known for their ability to operate at higher speeds and are often used in systems that demand continuous operation. Their ability to handle high power output makes them suitable for applications like air conditioning systems and traction drives. The growing adoption of electric propulsion systems in vehicles is driving the demand for AC motors, as they offer advantages such as reduced maintenance needs and longer operational lifespans. As the automotive industry evolves, the integration of AC motors into more applications is expected to increase, reflecting a trend toward improved vehicle performance.

Universal Motors:

Universal motors are versatile motors that can operate on both AC and DC power supplies, making them particularly valuable in automotive applications that require flexibility. These motors are known for their high speed and compact design, which allows for easy integration into limited spaces within vehicles. They are commonly found in applications such as power tools and small appliances within the automotive ecosystem. The adaptability of universal motors to different power sources adds to their appeal, especially in hybrid and electric vehicle designs, where diverse energy sources are being utilized. Their robust construction and efficiency further enhance their position in the automotive brushed motor market.

Servo Motors:

Servo motors are integral to automotive applications that require precise control and positioning, such as robotic arms used in manufacturing and assembly processes. These motors provide feedback that helps in achieving accurate movement, making them essential in high-performance applications. In the automotive sector, servo motors are increasingly used in advanced driver-assistance systems (ADAS) and automated driving features, where precision is crucial. The demand for enhanced vehicle safety and automation is driving the growth of this segment, as servo motors contribute to the overall performance and reliability of these systems. Their ability to maintain specific positions with high accuracy further solidifies their importance in modern vehicle design.

Stepper Motors:

Stepper motors are designed for applications requiring precise control of angular position, making them ideal for automotive applications like fuel injection systems and air conditioning systems. These motors can move in discrete steps, allowing for accurate control of movement and positioning. The increasing complexity of automotive systems, particularly in electric and hybrid vehicles, has led to a rise in the adoption of stepper motors. Their ability to easily integrate with digital control systems enhances their appeal in contemporary vehicle applications where performance and responsiveness are essential. As the automotive industry continues to innovate, the demand for stepper motors in critical applications is expected to grow significantly.

By Application

Electric Vehicles:

Electric vehicles (EVs) are the primary drivers of the automotive brushed motor market, significantly impacting growth due to the rising global emphasis on sustainable mobility solutions. EVs require efficient motor technologies to convert electrical energy to mechanical energy effectively, and brushed motors play a critical role in powering various systems within these vehicles. As governments and consumers alike prioritize environmentally friendly transportation, the demand for EVs is surging, stimulating the demand for automotive brushed motors. Moreover, advancements in battery technology and increased charging infrastructure further support the expansion of the EV market, creating a synergistic effect that benefits brushed motor manufacturers. The trend toward electrification of the automotive sector is expected to catalyze further innovations in brushed motor technologies tailored for electric vehicle applications.

Hybrid Vehicles:

Hybrid vehicles combine conventional internal combustion engines with electric propulsion systems, relying on automotive brushed motors for seamless transitions between power sources. The demand for hybrid vehicles is on the rise, particularly in regions where fuel efficiency and reduced emissions are significant consumer concerns. Brushed motors are integral to systems such as regenerative braking, where they convert kinetic energy back into electrical energy. The increasing adoption of hybrid technology is encouraging manufacturers to invest in efficient brushed motor designs, optimizing them for dual functionality. As automakers enhance hybrid vehicle features, the reliance on high-performance brushed motors will continue to grow, reflecting the market's positive trajectory.

Conventional Vehicles:

While the focus on electric and hybrid vehicles is increasing, conventional vehicles still represent a substantial segment of the automotive brushed motor market. These vehicles rely on brushed motors for various applications, including power steering, HVAC systems, and windshield wipers. The ongoing production and sale of conventional vehicles ensure sustained demand for automotive brushed motors. Moreover, advancements in brushed motor technology are rendering them more efficient and reliable, thereby enhancing their applicability even in traditional combustion engine vehicles. As the automotive industry transitions, conventional vehicles will still benefit from innovative motor solutions, maintaining a robust market presence.

Commercial Vehicles:

The segment of commercial vehicles encompasses a variety of applications, including trucks, buses, and vans, which contribute significantly to the automotive brushed motor market. Commercial vehicles increasingly require powerful brushed motors to handle substantial loads and ensure efficient operation. These motors are utilized in applications such as lift gates, air conditioning systems, and auxiliary power units, all of which are essential for enhancing operational efficiency. The surge in e-commerce and logistics industries is driving the demand for commercial vehicles, thus boosting the need for high-quality brushed motors. The continued evolution of this segment is indicative of the broader trends in transportation and logistics, further solidifying the importance of automotive brushed motors.

Off-road Vehicles:

Off-road vehicles, known for their rugged design and capability to operate in challenging terrains, are increasingly integrating advanced technologies, including automotive brushed motors. These motors cater to a variety of functions, such as powering winches, steering systems, and other mechanical components essential for off-road performance. The growing popularity of off-roading activities and the increasing production of specialized vehicles contribute to the demand for robust and reliable brushed motors. As manufacturers focus on enhancing the durability and performance of off-road vehicles, the integration of quality brushed motors will continue to be crucial. The trend toward adventure and outdoor recreation is expected to bolster this segment's growth within the overall automotive brushed motor market.

By Distribution Channel

OEMs:

The original equipment manufacturers (OEMs) segment is pivotal in the automotive brushed motor market, as they are responsible for the integration of these motors into new vehicle models. OEMs are increasingly emphasizing the need for reliable and efficient motors to meet evolving consumer expectations and regulatory standards. The demand for advanced motor technologies is driving OEMs to collaborate closely with motor manufacturers to ensure optimal performance and compatibility. This partnership fosters innovation and enhances the overall quality of vehicles produced. The continuous growth in vehicle production and the introduction of new models are expected to sustain the need for automotive brushed motors through OEM channels, making this segment a cornerstone of the market.

Aftermarket:

The aftermarket segment of the automotive brushed motor market is experiencing substantial growth, driven by the increasing focus on vehicle maintenance and upgrades. As vehicles age, there is a growing demand for replacement parts, including brushed motors for various applications such as power windows, heating systems, and electronic locks. This trend is further fueled by the rise in DIY vehicle repair and the availability of online automotive parts retailers, making it easier for consumers to access high-quality brushed motors. Additionally, the expanding awareness of the benefits of regular vehicle maintenance is contributing to the growth of the aftermarket segment. The sustained demand for replacement parts ensures that the aftermarket remains a vital component of the automotive brushed motor landscape.

By Motor Type

Permanent Magnet Motors:

Permanent magnet motors hold a prominent position within the automotive brushed motor market due to their high efficiency and compact design. These motors utilize permanent magnets to generate a magnetic field, enhancing their performance characteristics. They are particularly favored in electric vehicles and hybrid systems where space and weight considerations are paramount. The advantages of permanent magnet motors include reduced energy consumption and increased operational reliability, making them ideal for various automotive applications. With growing regulatory pressures to improve vehicle fuel efficiency and reduce emissions, the demand for permanent magnet motors is expected to rise significantly. Manufacturers are continuously exploring innovations in materials and designs to enhance the performance of these motors further.

Series Wound Motors:

Series wound motors are characterized by their simple construction and ability to produce high torque at low speeds. These motors are commonly used in applications requiring substantial power, such as starter motors in internal combustion engine vehicles. Their design allows them to handle varying loads effectively, making them versatile for many automotive applications. As the automotive industry shifts toward more advanced technologies, the demand for series wound motors remains strong due to their reliability and performance capabilities. Manufacturers are focusing on optimizing these motors for improved efficiency, which will enhance their applicability in modern vehicles, particularly those featuring hybrid systems.

Shunt Motors:

Shunt motors are known for their stable speed characteristics and are widely used in applications that require consistent performance. These motors maintain a fixed speed under varying load conditions, making them ideal for power steering systems and other auxiliary applications in vehicles. The versatility of shunt motors allows them to adapt to different operational environments, contributing to their ongoing demand within the automotive sector. With an increasing focus on safety and performance enhancements in vehicles, shunt motors are becoming increasingly important for providing reliable functionality. Manufacturers are investing in refining shunt motor technologies to ensure they meet the latest automotive standards and consumer expectations.

Compound Motors:

Compound motors, which combine characteristics of both series and shunt motors, are gaining traction in automotive applications that require high starting torque and stable speed. These motors are particularly suitable for heavy-duty applications, making them popular in commercial vehicles where performance demands are rigorous. The dual nature of compound motors allows for flexibility in their application across various vehicle types. As the automotive industry emphasizes the need for advanced motors that can handle different operational scenarios, the demand for compound motors will likely grow. Manufacturers are focusing on enhancing the efficiency and durability of these motors to cater to evolving industry requirements.

Separately Excited Motors:

Separately excited motors offer a unique advantage by allowing independent control of the field and armature currents, leading to enhanced performance characteristics. These motors are particularly effective in applications that require variable speed control, making them suitable for automotive applications such as traction drives in hybrid and electric vehicles. The ability to finely tune motor performance based on specific operational requirements is driving the adoption of separately excited motors. As the automotive market shifts towards more electrified propulsion systems, the need for flexible and efficient motor solutions like separately excited motors is expected to increase significantly. This trend reflects the broader movement towards advanced technologies that improve vehicle performance and efficiency.

By Region

The automotive brushed motor market is witnessing varied growth patterns across different regions, influenced by factors such as technological advancements and market demand. North America is projected to hold a significant share of the market, driven by the high adoption rates of electric and hybrid vehicles. The region's automotive industry is characterized by a strong focus on research and development, leading to innovations in motor technologies. Additionally, increasing government support for sustainable transportation initiatives is further propelling market growth. The North American automotive brushed motor market is expected to grow at a CAGR of 5.6% during the forecast period, reflecting the region's commitment to enhancing vehicle efficiency and performance.

In Europe, the automotive brushed motor market is also experiencing robust growth, fueled by stringent emissions regulations and a strong emphasis on electric mobility. The region is home to several leading automotive manufacturers focused on producing innovative electric and hybrid vehicles, driving demand for efficient motor technologies. The European automotive market is characterized by a high level of consumer awareness regarding environmental sustainability, further enhancing the demand for electric vehicles. As a result, the European automotive brushed motor market is projected to expand significantly, contributing to the overall global market growth while ensuring compliance with environmental standards.

Opportunities

As the automotive industry continues to evolve, new opportunities are emerging for the automotive brushed motor market. One of the most significant opportunities lies in the growing trend of electrification within the automotive sector. With governments worldwide implementing stricter emission regulations and consumers increasingly favoring sustainable transportation options, the demand for electric and hybrid vehicles is surging. This trend presents an avenue for brushed motor manufacturers to innovate and enhance motor designs specifically tailored for electric propulsion systems. By focusing on efficiency, durability, and compatibility with modern vehicle technologies, manufacturers can seize this opportunity to strengthen their market presence. Additionally, the development of advanced battery technologies and charging infrastructure is further creating opportunities for brushed motor integration into next-generation vehicles.

Another promising opportunity arises from the increasing emphasis on automation and smart technologies in the automotive industry. With the rise of advanced driver-assistance systems (ADAS) and the ongoing development of autonomous vehicles, the demand for precise and reliable motor solutions is growing. Automotive brushed motors are essential components in various applications within these advanced systems, including steering mechanisms, braking systems, and automated adjustments. Manufacturers can capitalize on this opportunity by focusing on the development of high-performance brushed motors that cater to the specific needs of automated and connected vehicles. By aligning their product offerings with the evolving automotive landscape, manufacturers can position themselves as leaders in the market.

Threats

While the automotive brushed motor market presents numerous opportunities, it also faces several threats that can impact growth trajectories. One of the primary threats comes from the increasing competition posed by brushless motors, which are gaining popularity due to their higher efficiency, longer lifespan, and reduced maintenance needs. As automakers prioritize performance and sustainability, the shift towards brushless technologies could diminish the demand for brushed motors in certain applications. Additionally, advancements in alternative technologies such as direct drive systems may also pose a threat to the traditional brushed motor market. Manufacturers need to closely monitor technological trends and adapt their product strategies accordingly to remain competitive in this evolving landscape.

Moreover, fluctuations in raw material prices and supply chain disruptions can pose significant challenges for manufacturers in the automotive brushed motor market. The reliance on specific materials for motor production means that any significant changes in prices or availability can impact production costs and lead to increased prices for end consumers. In a highly competitive market, maintaining cost-effectiveness while ensuring quality is vital for sustaining market share. Manufacturers must implement strategies to mitigate these risks, such as diversifying their supply chains and optimizing production processes to minimize cost impacts. By proactively addressing these threats, manufacturers can safeguard their market positions and ensure long-term success.

Competitor Outlook

• Bosch
• Siemens
• Maxon Motor
• Mabuchi Motor
• Johnson Electric
• Sunonwealth Electric Machine Industry Co., Ltd.
• Faulhaber Group
• Nidec Corporation
• Oriental Motor
• Allied Motion Technologies Inc.
• Brook Crompton
• Watt Drive Antriebstechnik GmbH
• TECO Electric & Machinery Co., Ltd.
• Hengstler
• Hitec RCD USA

The competitive landscape of the automotive brushed motor market is characterized by the presence of several key players vying for market share through innovation and strategic partnerships. Leading manufacturers are focusing on enhancing their product offerings by investing in research and development to create more efficient and reliable brushed motors. Many of these companies are also establishing collaborations with automotive OEMs to integrate their motors into new vehicle models, thereby expanding their market reach. The emphasis on sustainability and performance is driving competition among manufacturers, making it essential for them to differentiate their products through advanced technologies and superior quality.

Among the major companies, Bosch stands out as a market leader, renowned for its extensive range of automotive components, including high-performance brushed motors. The company's commitment to innovation and sustainability has positioned it favorably in the evolving automotive landscape. Similarly, Siemens is recognized for its advanced motor technologies, catering to various applications within the automotive sector. Their focus on energy efficiency and sustainable solutions aligns with the growing demand for environmentally friendly transportation options.

Maxon Motor, known for its compact and high-performance motors, is another key player making strides in the automotive brushed motor market. The company's expertise in precision engineering enables it to deliver solutions tailored to the specific needs of the automotive industry. Additionally, Nidec Corporation has established itself as a global leader in motor solutions, with a strong emphasis on electric vehicle applications. Their innovative approach and commitment to quality position them well to capitalize on the growing demand for brushed motors in the automotive sector. As the market continues to evolve, the competitive landscape will remain dynamic, with manufacturers striving to leverage technological advancements and meet the changing needs of the automotive industry.