Food Extrusion Market Outlook

The global food extrusion market is projected to reach approximately USD 70 billion by 2035, growing at a CAGR of around 4.5% during the forecast period of 2025 to 2035. This growth is driven by several factors, including the increasing demand for ready-to-eat and convenience foods, the rising popularity of plant-based products, and innovations in extrusion technology that enhance product quality and nutritional value. Moreover, the growing pet food industry and the need for efficient food processing methods further contribute to the expansion of the food extrusion market. Consumers' evolving dietary preferences and the need for sustainable food production processes also play a crucial role in shaping market dynamics.

Growth Factor of the Market

The food extrusion market is experiencing significant growth due to the increasing consumer preference for convenience foods, which are easy to prepare and consume. This shift in consumer behavior has prompted food manufacturers to invest in extrusion technology to enhance the efficiency and quality of their products. Additionally, the rise in health-conscious consumers has spurred demand for extruded snacks and cereals that offer nutritional benefits, such as added vitamins and minerals. The versatility of extrusion technology allows for the development of a wide range of food products, driving market expansion. Furthermore, the growing awareness of sustainability and the use of alternative ingredients, such as plant-based proteins, are influencing manufacturers to adopt extrusion as a cost-effective and environmentally friendly processing technique. As a result, these factors collectively contribute to the robust growth of the food extrusion market.

Key Highlights of the Market

• The market is anticipated to reach USD 70 billion by 2035, with a CAGR of 4.5% from 2025 to 2035.
• Convenience foods are becoming increasingly popular, driving the demand for extruded products.
• Plant-based products are gaining traction, leading to advancements in extrusion technology.
• The pet food industry is a significant contributor to market growth, with an emphasis on high-quality, nutritious feeds.
• Innovation in equipment and processes continues to improve product quality and production efficiency.

By Product Type

Savory Snacks:

Savory snacks are one of the primary product types in the food extrusion market, accounting for a significant share. This segment includes products such as chips, puffs, and crackers, which have gained immense popularity due to their convenience and variety of flavors. Extrusion technology enables the creation of unique textures and shapes that appeal to consumers. Moreover, the ability to incorporate various ingredients, including whole grains and seasonings, enhances the nutritional profile of these snacks. The growing trend of snacking, particularly among younger demographics, is expected to further drive the demand for extruded savory snacks, positioning this segment for continued growth.

Breakfast Cereals:

The breakfast cereals segment is another key contributor to the food extrusion market, fueled by the increasing demand for quick and nutritious breakfast options. Extrusion allows for the fortification of cereals with vitamins, minerals, and fiber, catering to health-conscious consumers. The versatility of extrusion technology also enables the production of various textures and shapes, appealing to a broad consumer base. As lifestyles become busier, more individuals are opting for ready-to-eat cereals, propelling market growth. The trend of incorporating superfoods and natural ingredients into breakfast cereals will further enhance the appeal of extruded products in this segment.

Bread:

Textured Protein:

Others:

By Application

Food Processing:

Pet Food:

Feed:

Others:

By Equipment Type

Single Screw Extruder:

Twin Screw Extruder:

Others:

By Process

Cold Extrusion:

Hot Extrusion:

By Region

In Europe, the food extrusion market is expected to grow steadily, maintaining a market share of approximately 25% by 2035. The European market is characterized by a strong focus on health and wellness, leading to increased demand for extruded products with high nutritional value. The rising popularity of plant-based diets and sustainable food production methods are also driving the growth of the market in this region. The Asia Pacific region is anticipated to experience the fastest growth, with a projected CAGR of 5.5%, driven by rapid urbanization, changing dietary habits, and the increasing consumption of processed foods. As disposable incomes rise in this region, the demand for extruded snacks and convenience foods is expected to surge.

Opportunities

The food extrusion market presents numerous opportunities for manufacturers to innovate and expand their product offerings. One of the most significant opportunities lies in the increasing consumer demand for healthy and functional foods. As more individuals prioritize their health and nutrition, there is a growing market for extruded products that provide added health benefits, such as fortified cereals and snacks rich in plant-based proteins. Manufacturers can capitalize on this trend by developing new formulations that incorporate superfoods, natural ingredients, and innovative flavor profiles. Additionally, the rise of e-commerce and online grocery shopping presents an opportunity for food extrusion companies to reach a wider audience and market their products more effectively.

Threats

Competitor Outlook

• Extrusion Solutions, Inc.
• Clextral
• B├╝hler Group
• Marlen International
• Hawos GmbH
• Baker Perkins
• Haas Food Equipment
• Fawema GmbH
• Leiber GmbH
• Reiser
• Alfa Laval
• Groupe SEB
• Kolb GmbH
• Schneider Electric
• Flottweg SE